EPDM vs. Silicone vs. Neoprene – Decoding the performance of sealing materials! Choosing the right material doubles the service life

Transparen Sealing strips use for aluminium window Extruded T shape Pressed in with glass

Structural material comparison guide


▎EPDM (ethylene propylene diene monomer)

Features: UV/ozone/climate triple protection

Application scenarios:
✔️ Car door and window seals (all-weather aging resistance)
✔️ Outdoor equipment seals (anti-rain and sun exposure)
✔️ Photovoltaic module frame seals (stable at -50℃~150℃)

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▎Silicone

Features: -60℃~230℃ ultra-wide temperature range, flexible as before

Advanced applications:
🔥 Aircraft engine high temperature gaskets
❄️ Cold chain logistics vehicle seals
⚡ High-voltage insulation seals (dielectric strength 15kV/mm)

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▎Neoprene

Chemical protection shield:
▶️ Resistant to engine oil/hydraulic oil/weak acid and alkali (PH3~11)
▶️ Industrial model:
✔️ Chemical plant reactor seals
✔️ Automobile gearbox gaskets
✔️ Offshore platform anti-corrosion seal

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▎Nitrile rubber (NBR)

Guardian of fuel system:
▶️ Gasoline permeability resistance is 300% higher than natural rubber
▶️ Must-use scenarios:
⛽ Fuel pipe seal
🔧 Diesel engine cylinder gasket
⚙️ Hydraulic system O-ring

▎PVC (polyvinyl chloride)

Economical solution:
▶️ Door and window seal cost reduced by 40%
▶️ Upgraded version:
✔️ Plasticized (flexibility ↑30%)
✔️ Flame retardant (oxygen index ≥28)
✔️ Antistatic (surface resistance 10^8Ω)

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Material selection decision matrix

Working condition challenges Preferred materialsKey indicators
Long-term outdoor exposureEPDM sealing stripsUV resistance Class 8
150℃ high temperature environmentSilicon sealsThermal weight loss rate <5% (230℃/72h)
Gasoline immersionNitrile rubber (NBR)Volume expansion rate <15%
Acid and alkali corrosionChloroprene rubber/fluororubber
Acid and alkali concentration gradient table
Low-cost door and window sealsPVC modified materialShore hardness 75A±5


Summary

Analyze sealing technology from the perspective of material science, master the weather resistance mechanism of EPDM molecular chain and the thermal stability principle of Si-O bond of silicone, so that material selection can be upgraded from empirical judgment to data-based decision-making, truly realizing “one material to seal the world”.

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